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Transmatix

IOT Based Enterprise Solution for Scrap Management

Tramsmatix is an End-to-End Integrated Automated solution cater dedicated to the management of all scrap yard operations.  This platform provides complete visibility and tracking of all scrap material movements across different process areas within the plant from gate entry to gate exit, Shop floor to Scrap Yard and Weighment areas.

We Transform the Industrial Landscape with a Comprehensive Solution, designed exclusively for managing the scrapyard operations. Seamless integrating real-time data with digitalization and Automation. Our TRANSMATIX platform provides unparallel visibility, tracking every movement of scrap materials across various process areas within your plant.

The Challenges

Addressing Customer Challenges

Following are some of the critical challenges faced by the manufacturing clients

Inconsistent Operational Process

  • Inconsistent Operational Process & Lack of Infrastructure across plants and process areas on Scrap Management operations.

Manual Scrap Inventory

  • Scrap Operations are hugely man dependent
  • Manual Scrap Inventory (Inhouse) process and procedures.
  • Manual Record Management

Data Management Issues

  • Manual processes often result in error-prone data and incomplete audit trails.

Enterprise Risks

  • Governance and Compliance: Lack of internal controls leads to oversight issues and impacting compliance.
  • Value Leakages (Scrap Pilferages) & Malpractices leading to Financial & Commercial Implications
  • Lack of Integration with their Core ERP application
  • Lack of System of Record: Lack of documentary evidence (digital trace) from compliance standpoint (Scrap Management, Scrap Audit, ESH, FCM)

The Solution

Digitization.Automation. Digital Enterprise
Scrap Management Solution

TRANSMATIX facilitates automated data ingestion, processing, eliminating manual touchpoints and dependency constraints.

TRANSMATIX enables an end-to-end flow of IoT sensor data and event data from the   IoT devices at factory /plant / process area level to the end-user application.

Transform to deliver value

Traceability & Compliance

  • Senior leadership can make informed decisions from the inhouse / ERP application. By Leveraging analytics that visualize globally aggregated data or by Plant wise, while material handlers across different manufacturing plants simultaneously operate with enhanced efficiency and compliance process in the respective plants. 

Eliminates Value Leakages

  • TRANSMATIX Automated Solution will provide opportunity for eliminating the value leakages in line with Operational Process Improvement from Shop Floors, Scrap Loading areas, the Swarf Yard, Quality Cell, Hazardous Waste & Other Areas including Shop floor to the Internal Scrap Weighment area, Scrap Yard and Main Weighbridge Areas

Digitalization.Automation . Digital Enterprise

Transmatix Key Features

Digital Enterprise

Tramsmatix is an End-to-End Integrated solution cater dedicated to the managementof all scrap yard operations. This platform provides complete visibility and tracking of all scrap material movements across different process areas within the plant fromgate entry to gate exit, Shop floor to Scrap Yard and Weighment areas

Customization of your Scrap Management Process

TRANSMATIX provides a seamless collaboration across the Scrap Management Operational Process across the plant(s) via integrated business process. 

 This solution can be customized & can be integrated to meet your business needs.

Out -Of-The-Box Functionalities

Connected Devices enables data driven decision management on Scrap Operations across the plant process areas.

API Integration

Business Process Integration:

Performs actions based on insights from the device data. This could include storing informational messages, raising alarms, sending messages, and/or integrating with your core critical business applications like SAP, CRM, ERP etc covering a list of services for business process integration.

Transparent Operations

Gains accurate and timely visibility and monitoring capabilities of scrap generation from shopfloor(s), scrap inventory, scrap sales eliminate reconciliation issues and value pilferages withdigital trace

ZERO Value Leakage

Minimize the value leakages within a short span of time and move towards ZERO pilfirages.

Cost Reduction

Increased profitability and performance efficiency across Scrap Management operations within and across plants.

Integrated Workflow

Transmatix provides a seamless collaboration across the key stakeholders via integrated workflow for internal  scrap management operations, financial and management  stakeholders and establishes the audit trail.

Scrap Management Analytics & Dashboard Reporting

Transmatix provides you customized data driven deep insights from the Scrap Management operations by plant wise, process wise, product wise and commercial aspects also.

The Benefits

Benefits & Value Proposition

Digitalization

TRANSMATIX facilitates automated data ingestion, processing, eliminating manual touchpoints and dependency constraints.

TRANSMATIX enables an end-to-end flow of IoT sensor data and event data from the IoT devices at factory /plant / process area level to the
end-user application.

Automation

 End to End Transformation / Automation across Scrap Management from Shop Floor to Shop Yard to Scrap Sale covering booth Scrap Inward & Outward Sale Transactions.

Business Process Integration

Transmatix is flexible enough to integrating with your core critical business applications like SAP, CRM, ERP etc covering a list of services for business process, operational process integration.

IoT Service Management

IoT Based Digital Enterprise Solution: Gain comprehensive scrap operations and scrap metrics for informed decision-making.

Financial & Commercial Management (FCM)

Manage, track and report contract summary, revisions, contract changes, the underlying baseline deliverables, milestones and commercial management parameters, manage contract compliance and contract amendments.

Eliminate Value Leakage

Minimize the value leakages within a short span of time after implementation and move towards ZERO pilfirages on scrap yard operations across the process areas and plants.

Scalable Solution

Transmatix successfully delivers data-driven digital services to the manufacturing client on scrap management operations.  

Transformed the scrap management operations towards the digital enterprise covering mutiple plants by implementing a scalable solution.

 

Value Realization

Cycle Time Reduction resulting efficient operations & compliance Improvement.

Establishes digital trace for your internal compliance and audit aspects including environmental sustainability aspects.

Analytics & Dashboard Reporting

Transmatix provides you customized data driven deep insights from the Scrap Management operations 

  • Real time analysis of scrap rate (produced at plant)
  • Scrap Sale Analysis
  • Scrap Financial and Commercial value analysis
  • Reconciliation of scrap inventory (Inhouse Vs Sold)

Product Sheet

Tramsmatix is an End-to-End Integrated IoT based Digital Enterprise solution cater to the managementof all scrap yard operations within and across the plants.

Explore Energica’ Suite of Platform & Applications

Scrap Analytics

Scrap Analytics

Transmatix provides you customized data driven deep insights from the Scrap Management operations 

  • Real time analysis of scrap rate (produced at plant)
  • Scrap Sale Analysis
  • Scrap Financial and Commercial value analysis
  • Reconciliation of scrap inventory (Inhouse Vs Sold)

Compliance Audits (Internal)

AUUDIT

Compliance Audits effectively manage the risks of internal operations, ESH anf Fincnaicl & Commercial management (FCM) aspects across the process areas within and across every plants.

If you are looking for further information or would like to get in touch with us...

Who We Serve

Connected Enterprise: Transforming Manufacturing in the Digital Age

Sustainable Manufacturing  Industries focused on Reducing Waste, Enhancing Efficiency, Contributing towards Circular Economy.

  • Industrial Manufacturing
  • Industrial Machinery & Equipment
  • Automotive Industries
  • Aerospace & Defence
  • High Tech & Electronics
  • Construction & Engineering
  • FMCG Products
  • Cement Mix & Process Industries
  • Pharmaceutical Industries